How Will Your Air Conditioning Perform This Summer?
Poor maintenance is a primary reason for many air conditioning
breakdowns. This is especially true prior to starting up air
conditioning units for the first time in the cooling season and
during heavy use in the hotter months. Here are nine maintenance
tips for smaller hermetically sealed units that you can use to help
avoid costly breakdowns.

- Crankcase Heater
A critical control for most rooftop and pad-mounted units is the
crankcase heater, usually a strap-on heater strip attached to the
hermetic motor-compressor unit. At the beginning of the cooling
season, before starting a unit, the crankcase heater must be
energized. Verify this with a clamp-on ammeter. The crankcase
heater should be energized for at least eight hours before running
the compressor and should be left energized for the rest of the
season.
Condenser Coils These are the outside fins or coils, and they should be cleaned
at least twice per year; once before start-up, and once
before peak cooling demand (typically in July).
Electrical The motor-compressor starter should be inspected prior to
start-up. The contacts are a common cause of problems and should be
inspected and replaced on a scheduled basis. At the same time,
terminal connections should be checked and tightened.
Moisture Most systems have moisture filters and indicators. Once the
compressor is up and running, check the color indicator. If
moisture is present have your service technician take appropriate
steps to clean, dry and repair the system.
Low Charge If your system has ever needed a refrigerant charge because it
was low on refrigerant, it is very likely you'll need a recharge
sometime again, unless all leaks were identified and repaired.
Check for Leaks Check for leaks if conditions warrant, not only for operational
reasons, but to protect the environment.
Evaporators These are the inside coils/fins. These heat transfer surfaces
need to be clean and air flow unobstructed. Change air filters
regularly and keep a log to document the work.
Electrical Protection "Line disturbances" are often cited as the cause of air
conditioning equipment losses. Improve your level of protection by
installing surge protection, a programmable thermostat and phase
protection. See the full-text of this article and previous
Locomotive articles for more information about electrical
protection.
Operating Characteristics Make regular visual checks of equipment. Pay attention to
patterns of noise, vibration, speed, temperature and pressure. Any
change in normal operating characteristics is a warning. Call a
service technician and correct the problem at once.
These suggestions are intended to complement the equipment
manufacturers' recommendations, not replace them. Check air
conditioning equipment prior to start-up and continue regular
maintenance to help keep your equipment running longer and more
efficiently.